Product Quality Assurance
Quality Systems and Procedures
P&R is committed to providing a high-quality, cost-competitive product to meet OEM customers demanding needs. P&R continuously strives to provide customers with zero-defect product, through Advanced Product Quality Planning (APQP), and a commitment to detail. P&R has developed systems and procedures which ensure that quality is built into every stage of the process from order receipt, through manufacturing, inventory control, shipping and billing. Since P&R first received its ISO9002 and QS9000 certifications in 1997, P&R has focused on continuously upgrading and improving its systems to assure that it meets or exceeds customers’ expectations.
As a result of this commitment to quality, P&R has received numerous Customer Awards, 100% Customer Satisfaction Ratings for Product Quality and On-Time Delivery, and 3rd party accreditations.
Today, P&R rigorously maintains its quality systems in accordance with its ISO 9001:2015 and IATF16949 policies and procedures.
Advanced Product Quality Planning (APQP) – P&R engineers work closely with customers to identify the most cost-effective process to manufacture product. P&R will then identify opportunities for improvements through a design-for-manufacturability review.
- Review Designs for most cost-effective manufacturing process
- Identify opportunities for cost-savings
- Develop manufacturing process to ensure quality is designed into the manufacturing process
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Part Validation Process - P&R then carefully reviews the manufacturing process to ensure that processes are established to provide a consistent, high-quality product.
- Develop Process Controls and Procedures
- PPAP Documentation
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- Results certified by A2LA Laboratories per ISO/IEC 17025
- GM GP12 Guidelines established to assure initial quality
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Product Quality – P&R performs rigorous destructive and non-destructive inspection and testing at its in-house facilities, as well as through 3rd party A2LA accredited laboratories. P&R also verifies product with the following lab equipment.
- CMM
- Tensile
- Torque-Tension
- Surface Roughness
- Eddy Current
- X-ray
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- 2D & 3D Imaging Equipment
- Custom Testing
- Computerized Controls
- Ring and Plug Gages
- Automated Sorting equipment
- Comparators
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